waylandsforge:

Damascus steel was a type of steel used in Middle Eastern swordmaking. Damascus steel was created from wootz steel, a steel developed in India around 300 BC. These swords are characterized by distinctive patterns of banding and mottling reminiscent of flowing water. Such blades were reputed to be not only tough and resistant to shattering, but capable of being honed to a sharp and resilient edge.

The original method of producing Damascus steel is not known. Because of differences in raw materials and manufacturing techniques, modern attempts to duplicate the metal have not been entirely successful. Despite this, several individuals in modern times have claimed that they have rediscovered the methods in which the original Damascus steel was produced.

The reputation and history of Damascus steel has given rise to many legends, such as the ability to cut through a rifle barrel or to cut a hair falling across the blade, but no evidence exists to support such claims. A research team in Germany published a report in 2006 revealing nanowires and carbon nanotubes in a blade forged from Damascus steel. This finding was covered by National Geographic and the New York Times. Although modern steel outperforms these swords, microscopic chemical reactions in the production process may have made the blades extraordinary for their time. Woody biomass and leaves are known to have been used to carbonize the Wootz ingots used in Damascus steel, and research now shows that carbon nanotubes can be derived from plant fibers, suggesting how the nanotubes were formed in the steel. Some experts expect to discover such nanotubes in more relics as they are analyzed more closely.

History

Historians such as Hobson, Sinopoli, and Juleff state that the original damascus was produced from ingots of wootz steel, which originated in India and Sri Lanka and later spread to Persia. From the 3rd century to the 17th century, India was shipping steel ingots to the Middle East for use in Damascus steel.

Loss of the technique

Production of these patterned swords gradually declined, ceasing by around 1750, and the process was lost to metalsmiths. Several modern theories have ventured to explain this decline, including the breakdown of trade routes to supply the needed metals, the lack of trace impurities in the metals, the possible loss of knowledge on the crafting techniques through secrecy and lack of transmission, or a combination of all the above.

The original Damascus steel or wootz was imported from India to the Middle East. Due to the distance of trade for this steel, a sufficiently lengthy disruption of the trade routes could have ended the production of Damascus steel and eventually led to the loss of the technique in India. As well, the need for key trace impurities of tungsten or vanadium within the materials needed for production of the steel may be absent if this material was acquired from different production regions or smelted from ores lacking these key trace elements. The technique for controlled thermal cycling after the initial forging at a specific temperature could also have been lost, thereby preventing the final damask pattern in the steel from occurring.

The discovery of carbon nanotubes in the Damascus steel’s composition supports this hypothesis, since the precipitation of carbon nanotubes likely resulted from a specific process that may be difficult to replicate should the production technique or raw materials used be significantly altered.